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I-Titanium Clad Copper
Ingcaciso yeMveliso
Izinto ezidityanisiweyo zeTitanium-Copper (ekwaziwa ngokuba yi-titanium-clad copper) ifikelela kwi-atomic-level tight bonding phakathi kwe-titanium ecocekileyo yorhwebo kunye ne-high-conductivity copper ngokusebenzisa iinkqubo eziphambili ze-metallurgical ezifana ne-explosive bonding, i-roll bonding, okanye i-explosive-roll bonding. Le bimetallic composite ayigcini nje ngokugcina ukuxhathisa okuhle kokugqwala kwe-titanium kodwa ikwanayo ne-electrical and thermal conductivity ephezulu yobhedu, kunye namandla athembekileyo olwakhiwo. Ingathatha indawo ye-titanium ecocekileyo, i-pure copper, kunye ne-alloys zesinyithi ezixabisekileyo, iphatha ngokulula iimeko zokusebenza ezinzima ezifana ne-corrosion enamandla, i-current ephezulu, kunye nobushushu obuphezulu.
Iimbonakalo
1. Iingenelo eziBalaseleyo ezimbini zokuxhathisa ukugqwala kunye nokuqhuba kombane
- Umaleko Ongamelani Nokugqwala (iTitanium): Umaleko wetitanium ococekileyo ongaphezulu unokumelana nezinto ezahlukeneyo ezinamandla zokugqwala, ezifana namanzi olwandle, izisombululo ze-chlor-alkali, ii-asidi, ii-alkali, kunye ne-salt spray. Kwiindawo ze-electrochemical kunye ne-hydrometallurgical, ubomi bayo benkonzo bude kakhulu kunobo bezinto zobhedu olucocekileyo, ukuya kuthi ga kwizihlandlo ezingaphezu kwe-10.
- I-Conductive Core (Copper): Umaleko wobhedu wangaphakathi oqhuba ngamandla aphezulu unombane oqhuba ngaphezulu kwe-90% ye-IACS, kwaye umbane uphela unokufikelela kwi-60%-80% yobhedu olucocekileyo, oluphezulu kakhulu kunolwe-titanium ecocekileyo (yi-2% kuphela ye-IACS), nto leyo enciphisa ngempumelelo ukulahleka kombane.
- Ukuqhuba Ubushushu: Ukuqhuba Ubushushu kuphezulu njenge-54 W/m ·K, okuphindwe kathathu kuneepleyiti ze-titanium-steel composite, ezinokuhlangabezana ngokugqibeleleyo neemfuno zokusasazwa kobushushu obuphezulu.
2. Ukubopha ngesinyithi okunamandla aphezulu
- Amandla okucheba kojongano yi-≥85MPa, edlula kakhulu imfuneko ye-≥40MPa echazwe kumgangatho wesizwe we-GB13238, kwaye ezinye iinkcukacha zinokufikelela ngaphezulu kwe-200MPa.
- Ingaphatha ngokulula ukucutshungulwa kwesibini okufana nokugoba, ukunyathela, ukubhola, kunye nokuwelda, kwaye ayizukuqhekeka okanye iqhekeke naphantsi kweemeko zokujikeleza kobushushu bexesha elide.
3. Ilula kwaye ingabizi kakhulu
- Uxinano lwayo yi-60% kuphela yobhedu olucocekileyo, nto leyo enciphisa ubunzima nge-40%, nto leyo enokunciphisa kakhulu iindleko zothutho kunye nokufakela, kunye nomthwalo wobunzima bezinto ezikhoyo.
- Xa kuthelekiswa ne-titanium ecocekileyo, ukuhanjiswa kwayo kombane kunye nobushushu kunyuswa ngaphezulu kwe-50%; xa kuthelekiswa ne-copper ecocekileyo, ubomi bayo bokumelana nokugqwala buyandiswa kakhulu, kwaye iindleko zokusetyenziswa ngokubanzi zingancitshiswa nge-30%-60%.
4. Ukuguquguquka Okugqwesileyo Kokucubungula
Ngokweemfuno zomzobo zabathengi, ingagqibezela ukucutshungulwa ngokwezifiso okufana nokusika, ukubhola, ukugoba, ukuwelda kwendibano, kunye nokuyila, ukuhlangabezana neemfuno zemveliso echanekileyo yee-electrodes ezahlukeneyo, iibhasi, kunye nezinto zokwakha.
Izicelo
1. Iibhetri ezintsha zamandla kunye namandla
Imeko yoSetyenziso oluPhambili: Ifanelekile kwiqonga lokutshaja elikhawulezayo le-800V lezithuthi ezintsha zamandla, isetyenziswa njengeethebhu zebhetri, iziqwenga zeadaptha, kunye nezihlanganisi ezidityanisiweyo ze-CTB/CTC body-battery. Ingamelana nemisinga ephezulu engaphezulu kwe-200A, imelane nokugqwala okuvela kwii-electrolytes zebhetri, ithintele ukugqwala kwethebhu kunye nokuqhekeka, kwaye iqinisekise ukhuseleko lokutshaja ngokukhawuleza kunye nobomi benkonzo yebhetri. Kwicandelo leebhetri ezisemgangathweni oqinileyo kunye neebhetri ze-sodium-ion, ingasetyenziswa njengeeqoqo zamandla kunye neebhasi, isombulula iingxaki zokugqwala okulula kunye nokuqhuba okungazinziyo kwezinto zobhedu zendabuko kwii-electrolytes ze-voltage ephezulu, kwaye isetyenziswa kakhulu kwizikhululo zamandla zokugcina amandla, iimoto ezintsha zabakhweli zamandla, kunye neenkqubo zebhetri zezithuthi zorhwebo.
- Iithebhu zebhetri, iziqwenga zeadaptha, izihlanganisi zeCTB/CTC
- Abaqokeleli bamandla ebhetri ye-Solid-state/sodium-ion, iibhasi
2. I-Electrolysis, i-Electroplating kunye ne-Hydrometallurgy
Imeko yoSetyenziso oluPhambili: Kwimveliso yeekhemikhali ze-chlor-alkali, ingasetyenziswa njengee-anode ezinganyibilikiyo, ii-cathodes, kunye nemisebe yokuqhuba yeeseli ze-electrolytic. Ifakwe kwi-electrolytes ze-acid-alkali ezixineneyo ixesha elide, inokumelana nokugqwala okuvela kwigesi ye-chlorine, i-sodium hydroxide, kunye nezinye izinto ezinamandla zokugqwala, okunciphisa ukuchitheka kwe-electrode kunye nokutshintsha rhoqo. Kwishishini le-electroplating (i-galvanizing, i-copper plating, i-nickel plating), isebenza njenge-electrode yetanki ye-electroplating ukuqinisekisa ukuhanjiswa kombane okuzinzileyo kunye nokuphucula ukufana kwe-coating. Kwi-non-ferrous metal smelting (i-copper, i-zinc, i-nickel, i-cobalt), isebenza njengecandelo lokuqhuba leeseli ze-electrolytic, ihlengahlengisa kwiindawo zokunyibilikisa ezishushu kakhulu kunye nezomeleleyo kwaye yandisa imijikelo yokugcinwa kwezixhobo.
- Ii-anode ezinganyibilikiyo, ii-cathode, kunye nee-conductive beams ze-chlor-alkali, i-electroplating, kunye ne-electrolysis yesinyithi esingena-ferrous
- Ii-electrode zokubuyisela amanzi amdaka e-elektroniki kunye nenkunkuma yesinyithi esixabisekileyo
3. Ubunjineli baMandla noLwandle
Imeko yoSetyenziso oluPhambili: Kwizikhululo ezingaphantsi kolwandle kunye neeprojekthi zothumelo lwamandla oluwela ulwandle, isetyenziswa njengeebhasi, iintambo, kunye neebhasi ze-photovoltaic, ezinokumelana nokugqwala okuvela kwi-marine salt spray kunye nomoya ofumileyo, ziphephe ukulahleka komoya oqhubayo okubangelwa yi-oxidation kunye nokugqwala kwezinto zendabuko zobhedu, kwaye zinobomi benkonzo obungaphezu kweminyaka engama-30. Kwiiprojekthi zokususa ityuwa emanzini olwandle, isetyenziswa njengecandelo elihambisayo nelimelana nokugqwala lee-heat exchangers kunye nee-condenser, elingahambelani nje kuphela nokusingqongileyo okunamandla kokugqwala kwamanzi olwandle kodwa likwaphucula ukusebenza kakuhle kokususa ityuwa ngokuhambisa kwayo ubushushu okuhle kakhulu. Kwiinqanawa nakwiiplatifomu zaselwandle, isebenza njengesixhumi esihambisayo kwiinkqubo zombane, simelana nokuntywiliselwa emanzini olwandle kunye nokugqwala kwetyuwa ukuqinisekisa ukusebenza okuzinzileyo kwezixhobo.
- Iibhasi zesitishi esingaphantsi kolwandle, iindawo zokuxhuma iintambo zolwandle, iibhasi ze-photovoltaic
- Ukususwa kwetyuwa emanzini olwandle, ii-condenser zeenqanawa, ii-heat exchangers, kunye nezixhobo zokuhambisa ubushushu ezimelana nokugqwala kwiiplatifomu zaselwandle
4. I-Aerospace kunye ne-Precision Electronics
Imeko yoSetyenziso oluPhambili: Kwiinkqubo zombane zeesathelayithi kunye neenqwelo-moya, isetyenziswa njengezixhobo zokuqhuba ezithembekileyo kakhulu kunye neendawo zolawulo lobushushu, ezinokuziqhelanisa nomjikelo wobushushu obugqithisileyo ukusuka kwi--150℃ ukuya kwi-120℃ kwindawo nakwiindawo eziphakamileyo ezintsonkothileyo, imelane nokudinwa okungapheliyo, kwaye iqinisekise ukuhanjiswa okuzinzileyo kwemiqondiso yombane. Kulwakhiwo lwesikhululo sesiseko se-5G, isetyenziswa njengesiseko sokusasaza ubushushu kwiitships zerediyo kunye ne-shrapnel yezihlanganisi ze-high-frequency, ezinokususa ubushushu beetships ngokukhawuleza ukuze kuthintelwe ukugqithisa kakhulu. Kwangaxeshanye, ixhomekeke kwi-conductivity elungileyo yombane ukuqinisekisa ukuhanjiswa okuzinzileyo kwemiqondiso ye-high-frequency, ivumelane neemfuno zokumelana nemozulu zokusebenza kwexesha elide ngaphandle kwezikhululo zesiseko.
- Izixhobo eziqhuba ubushushu ezithembeke kakhulu kunye nezixhobo zolawulo lobushushu kwiisathelayithi/iinqwelo-moya
- Izixhobo zokusasaza ubushushu zeetships zerediyo zesikhululo se-5G kunye ne-shrapnel yezihlanganisi ezisebenzisa i-frequency ephezulu
5. Izixhobo zonyango
Imeko yoSetyenziso oluPhambili: Kwizixhobo zonyango ezifakelwayo, isetyenziswa njengezihlanganisi zentliziyo kunye nee-electrode ezifakelwayo. Umaleko we-titanium unokuhambelana okuhle kakhulu kwezinto eziphilayo, onokungena kakuhle kwizicubu zomntu, umelane nokujiya, kwaye ungabangeli mpendulo yokungamkeli. Umaleko wobhedu ubonelela ngombane ongakwazi ukumelana nokumelana okuncinci ukuqinisekisa ukuhanjiswa kwesignali ngokuchanekileyo kwezixhobo zonyango. Kwizixhobo zotyando ezifana neeyunithi zotyando ezisebenzisa i-electrosurgical ezisebenza rhoqo, usebenza njengezixhobo ze-electrode, ezinokumelana nokujiya kunye nokuzinza kokuqhuba, ezinokumelana nobushushu obuphezulu ngexesha lotyando kunye neendawo zokubulala iintsholongwane, ziphephe ukujiya kwe-electrode okuchaphazela iziphumo zotyando.
- Ii-electrode ezithwala umoya ezifakelwayo, izihlanganisi ze-heart stent, kunye nee-electrode ze-electrosurgical ezisebenza rhoqo
Kutheni Ukhetha Iinkonzo Zethu Zokwenza Ngokwezifiso?
1. Ubuchule obungenakuthelekiswa nanto kwizinto eziphathekayo
Ukugubungela Izinto Ngokupheleleyo: Siziingcali kwiindidi ezahlukeneyo ze-titanium alloy, kuquka i-Gr1, i-Gr2, i-Gr5 (Ti-6Al-4V), i-Gr7, i-Gr9, i-Gr12, nezinye. Nokuba ufuna ukumelana nokugqwala okuphezulu kwe-Gr7 okanye amandla aphezulu e-Gr5, sicebisa izixhobo ezifanelekileyo nezingabizi kakhulu kwisicelo sakho (umz., amanzi olwandle, iindawo ze-chloride, umphunga oshushu kakhulu).
Ukulandeleka kwezinto: Sinikezela ngeZatifikethi zoVavanyo lwezinto ezisetyenzisiweyo (i-MTC) ezipheleleyo, siqinisekisa ukufumana izinto ngokucacileyo kunye nokusebenza okuthembekileyo kwibhetshi nganye yezinto ezisetyenzisiweyo.
2. Iinkqubo zoBuchule zoKwenza nokuQamba
Siyakwazi ukujongana neemfuno ezahlukeneyo ezintsonkothileyo zesiko:
Ukugoba ngokuchanekileyo: Iyakwazi ukufikelela kwiindlela ezincinci nezintsonkothileyo zokugoba kweetyhubhu ezininzi ukuqinisekisa iindlela zokuhamba kakuhle, ukunciphisa ukuxinana kunye nokwehla koxinzelelo.
Ukuwelda Okukhethekileyo: Sisebenzisa iteknoloji yokuwelda ye-TIG/GTAW evuthiweyo, sigxile ekuwelda ngetyhubhu enodonga oluncinci. Ukuwelda kuhambelana nemigangatho yamazwe ngamazwe efana ne-ASME kunye ne-ASTM, okuqinisekisa ukuthembeka kwesakhiwo kunye nokumelana nokugqwala.
Ukwenziwa ngokwezifiso kweMishini kunye noQhagamshelo: Silungisa iiflange, imisonto (i-NPT, i-BSPP, i-BSPT), izixhobo zokucinezela, iindawo zokunxibelelana ezikhawulezayo, okanye naluphi na uhlobo loqhagamshelo ngokweemfuno zakho, ukuqinisekisa ukuhlanganiswa okungenamthungo neenkqubo ezikhoyo.
Ukuguquguquka kobukhulu: Ukusuka kwiityhubhu zezixhobo ezincinci ukuya kwiipayipi ezinkulu zemizi-mveliso, siphatha ububanzi obuqhelekileyo obuqala kwi-Ø6mm ukuya kwi-Ø300mm nangaphezulu, kunye nobukhulu bodonga obuhlengahlengiswayo.
3. Inkxaso epheleleyo ukusuka kwiConcept ukuya kwiFinished Product
Uhambo lwakho lokwenza ngokwezifiso luya kuba lucacile kwaye lungenaziphazamiso:
Inyathelo 1: Ingxoxo ngeMfuneko - Nika imizobo, iisampulu, okanye iinkcukacha zobugcisa ezineenkcukacha (eziphakathi, uxinzelelo, ubushushu, iimeko zokusebenza, njl.njl.).
Inyathelo lesi-2: Uhlolo loBugcisa kunye neNgqikelelo- Iqela lethu lobunjineli lenza uhlalutyo lokwenzeka kwezinto kwaye libonelela ngezisombululo zobugcisa zokuqala ezinamaxabiso akhuphisanayo kwiiyure ezingama-24.
Inyathelo lesi-3: Ukuveliswa kweSampulu kunye noQinisekiso - Sixhasa uvavanyo lweesampuli ezincinci. Wakuba uqinisekisile ukwaneliseka, siyaqhubeka nokuvelisa ngobuninzi.
Inyathelo lesi-4: Ulawulo olupheleleyo loMgangatho kunye nokuhanjiswa ngexesha elifanelekileyo - Ukususela ekuthathweni kwezinto eziluhlaza ukuya ekuthunyelweni kokugqibela, sinyanzelisa iinkqubo ze-QC ezingqongqo (ukuhlolwa kobukhulu, ukujonga umphezulu, uvavanyo olungonakalisiyo, uvavanyo loxinzelelo, njl.njl.) kwaye sinamathela ngokungqongqo kwizibophelelo zokuhanjiswa.